Troughed Belt Conveyors

Efficient material handling is crucial for industries dealing with bulk materials. Rollcon’s troughed belt conveyors are designed to overcome common challenges in bulk handling, offering durable construction, precision engineering, and customizable solutions to improve performance and reduce maintenance costs.

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Where Troughed Belt Conveyors Are Used:

Rollcon troughed belt conveyors are ideal for various industries, including:

  • • Mining For handling ores, coal, and minerals.
  • • Cement For transporting raw materials and finished products.
  • • Power Plants For handling coal, fly ash, and other by-products.
  • • Agriculture For conveying grains, seeds, and fertilizers.
  • • Ports and Terminals For unloading bulk materials.
  • • Recycling For moving recyclable materials like metals and plastics.

Challenges in Bulk Material Handling :

  • 1. Wear and Tear Pulleys face constant friction and heavy loads, leading to premature wear, increasing maintenance costs and downtime.
  • 2. Energy Losses Excessive friction results in energy losses, reducing system efficiency and raising operational costs.
  • 3. Imbalance Unbalanced pulleys cause vibrations and uneven wear, shortening their lifespan and increasing downtime.
  • 4. Grip and Wear Resistance Insufficient grip or wear resistance can lead to inefficient handling of materials, especially with abrasive or heavy substances.
  • 5. Space and Specialized Requirements Some systems require custom pulley sizes or materials, and limited space complicates standard solutions.

Rollcon’s Solutions for Troughed Belt Conveyors :


  • 1. Durable Construction Rollcon conveyors are built with high-strength materials to minimize wear and ensure long-lasting performance, reducing maintenance and downtime.
  • 2. Precision Engineering The parts are precision-engineered to minimize friction and drag forces, improving system efficiency and reducing energy losses.
  • 3. Balanced Design Rollcon troughed belt conveyors feature a balanced design that minimizes vibrations and ensures smooth operation, extending the lifespan by 3-4 times compared to unbalanced ones.
  • 4. Optimal Diameter Based on CEMA Standards Using proprietary software, Rollcon calculates the optimal diameter for each application based on CEMA standards, optimizing material flow and performance.
  • 5. Lagging and Coating Options Rollcon offers rubber lagging for improved traction and ceramic coatings for enhanced abrasion resistance, ensuring better performance and longer pulley life.

Customize Your Troughed Belt Conveyor:

  • 1. Custom Discharge Points Rollcon offers custom discharge points tailored to your operational needs, ensuring precise material distribution.
  • 2. Material-Specific Designs Rollcon designs systems to suit specific materials like abrasive substances or moisture-sensitive materials, optimizing performance.
  • 3. Space Optimization Custom sizes and designs ensure seamless integration into existing systems, even in confined spaces.
  • 4. Coatings for Specific Needs Choose between rubber lagging or ceramic coatings to suit material types and operational environments.
  • 5. Environmental and Safety Features Rollcon integrates dust control and spill prevention mechanisms to enhance safety and meet environmental regulations.

Rollcon’s troughed belt conveyors offer durable construction, precision engineering, and a balanced design to overcome bulk material handling challenges. With customizable solutions for specific industries, Rollcon ensures efficient, reliable, and cost-effective material handling. Whether in mining, cement, power plants, or other industries, Rollcon’s troughed belt conveyors deliver optimal performance and extended service life.

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